Vorsatz-Überladebrücke DLHHC mit Klappkeil

Vorsatz-Überladebrücke DLHHC: Die flexible Lösung zur Nachrüstung

Die Überladebrücke der Serie DLHHC ist als Vorsatz-Brücke (Dock-Front) konzipiert. Das bedeutet, sie wird nicht in einer aufwändigen Grube in der Rampe versenkt, sondern als komplette Einheit vor die Rampenkante oder an eine Verladevorhalle (Dock House) montiert. Dies macht sie zur idealen Lösung für die Nachrüstung bestehender Laderampen, bei denen keine Grube vorhanden ist.

Dieses System nutzt den bewährten, hydraulischen Klappkeil-Mechanismus (Swing-Lip) für einen zuverlässigen und sicheren Ladevorgang. Da die Brücke außerhalb des Gebäudes angebracht ist, wird die Hallenisolierung nicht durchbrochen, was sie auch zu einer thermisch effizienten Lösung macht.

Die Vorteile der DLHHC-Vorsatzbrücke:

Ideal zur Nachrüstung: Schnelle und einfache Installation ohne komplexe Betonarbeiten oder Grubenerstellung.
Thermische Entkopplung: Perfekt für isolierte Hallen oder Kühlhäuser, da die Gebäudehülle intakt bleibt und keine Kältebrücken entstehen.
Robuster Klappkeil: Der langlebige Schwenkarm-Mechanismus ist bewährt und für den intensiven Betrieb ausgelegt.
Platzsparend: Es wird kein wertvoller Platz innerhalb der Halle benötigt.

Wählen Sie die DLHHC-Vorsatzbrücke für eine schnelle, wirtschaftliche und thermisch effiziente Modernisierung Ihrer Verladestelle.

Application:

Warehouses and logistics centres

Order with installation

Advantages

Various installation options

Can be installed in pits of both closed and open type.

Instant stop in case of an emergency

The hydraulic safety system will instantly stop the platform if a hose rupture or unauthorized departure of the truck during operation occurs.

Compact transportation

Transport height - 400 mm.

Safety elements

Side curtain airbags prevent personnel feet from getting into the gap between the platform and the pit during operation.

Wide operation temperature range

Availability of specialized "winter packages" for use in areas with extremely low temperatures.

Resistance to corrosion

Shot blasting of the metal before powder coating.

Various installation options

Can be installed in pits of both closed and open type.

Instant stop in case of an emergency

The hydraulic safety system will instantly stop the platform if a hose rupture or unauthorized departure of the truck during operation occurs.

Compact transportation

Transport height - 400 mm.

Safety elements

Side curtain airbags prevent personnel feet from getting into the gap between the platform and the pit during operation.

Wide operation temperature range

Availability of specialized "winter packages" for use in areas with extremely low temperatures.

Resistance to corrosion

Shot blasting of the metal before powder coating.

Design

Surface Type

Colour Options

Diamond plate

RAL 9005 Jet black

RAL 5005 Signal blue

Equipment

Standard

Optional

Dock leveler

Connecting cable for control unit

Side sealing between deck and frame

DCUH-1 control unit. Standard. 380V 3 phase power supply. Operates a dock leveler via a constant-pressure push-button. Returs the dock leveler to stored position via a constant-pressure push-button. Blocks the dock leveler when the door is closed.

DCUH-2 control unit. With advanced functions. 380V 3 phase power supply. Operates the dock leveler via a constant-pressure push-button. Returns the dock leveler to stored position via one pressure of AUTO button. Blocks the dock leveler when the door is closed. Can be connected to indoor and outdoor traffic lights. Lights at platform area. Maintenance service indicator. Digital display.

DCUH-3 control unit. Complex control panel which operates various combinations of loading dock equipment. 380V 3 phase power supply. Operates the dock leveler via a constant-pressure push-button. Returns the dock leveler to stored position via one pressure of AUTO button. Blocks the dock leveler when the door is closed. Can be connected to indoor and outdoor traffic lights. Lights at platform area. Maintenance service indicator. Digital display. Controls overhead door operator. Controls inflatable dock shelter.

Photoeye sensor. Interlocks the dock leveler and sectional doors. The sensor blocks the dock leveler control when the door is closed to prevent its damage.

Wheel guides. They are used to direct reversing vehicles safely and quickly on to the loading docks thus preventing damages to dock shelters or the building. The guides are designed to minimise possible contact with the truck wheel rim. They are made of steel tubes with 159 mm diameter and positioned in front of the loading dock. These wheel guides are fixed to the surface with anchor bolts or embedded into a concrete foundation.

Safety fences. Fences are placed inside the premise to protect the walls from collisions with forklifts, ensuring correct and safe movement of the vehicle inside the premises and near the loading dock. Fences are made of steel tubes of 100–159 mm diameter, may have any design and be manufactured in accordance with customer’s orders.

Shock columns. Designed to prevent forklifts from damaging vertical angles of sectional doors used in loading docks. Shock columns are installed inside the premise in front of the doors vertical angle. Available in any diameter from 100 to 159 mm.

Traffic-light-LED to provide safe entering and exiting of the facility.

Molded rubber bumpers 250 × 250 × 100 mm. Standard. Product number BR250×250×100. Ensure safe truck movement reversing into the loading dock, protect the building walls. For mounting dimensions, please, refer to drawings.

Molded rubber bumpers 450 × 250 × 100 mm. Standard. Product number BR450×250×100. Ensure safe truck movement reversing into the loading dock, protect the building walls. For mounting dimensions, please, refer to drawings.

Molded rubber bumpers 510 × 250 × 330 mm (external dimensions), console type. Based on rubber bumper 450 × 250 × 100 mm. Product number BRC510×250×330. Ensure safe truck movement reversing into the loading dock, protect the building walls. Used when truck load bed is higher than the ramp. For mounting dimensions, please, refer to drawings.

Molded rubber bumpers 600 × 364 × 110 mm (external dimensions), moving. Based on rubber bumper 450 × 250 × 100 mm. Product number BRM600×364×110. Move up and down following vehicle raising and lowering as the suspension floats during the loading/unloading cycle. Have greater service life. For mounting dimensions, please, refer to drawings.

Steel face dock bumpers 465 × 250 × 165 mm (external dimensions) with 16 mm steel plate. Based on rubber bumper 450 × 250 × 100 mm. Product number BRSP(16)465×250×165. Consist of a rubber bumper 450 × 250 × 100 mm covered with durable steel plate. Steel face improves life expectancy of the rubber bumper and protects it from damaging by parking vehicle and during loading/unloading cycle. Manufacturer’s warranty doesn’t cover steel plate replacement in case of wear and deformation due to its extreme abnormal wear. For mounting dimensions, please, refer to drawings.

Steel face dock bumpers 465 × 250 × 165 mm (external dimensions) with 16 mm steel plate and parking sensor. Based on rubber bumper 450 × 250 × 100 mm. Product number BRSP(16)465×250×165S. Consist of a rubber bumper 450 × 250 × 100 mm covered with durable steel plate and parking sensor. Steel face improves life expectancy of the rubber bumper and protects it from damaging by parking vehicle and during loading/unloading cycle. Manufacturer’s warranty doesn’t cover steel plate replacement in case of wear and deformation due to its r extreme abnormal wear. This dock bumper is used together with parking radar. For mounting dimensions, please, refer to drawings.

LED dock light is used to illuminate the loading dock.

Technical description

Size Table

Construction

Standard Construction

Specifications

Operating Conditions

Parameters

Value

Length of dock leveler with load capacity of 6 000 kg (60 kN)*, mm

2 000; 2 500; 3 000; 3 500

Length of dock leveler with load capacity of 10 000 kg (100 kN)*, mm

2 000; 2 500; 3 000

Dock leveler width, mm

1 800; 2 000; 2 200

Lip
Toeguard
Lip cylinder
Lifting cylinder
Crossbeam
Front beam
Hydraulic pump
Deck
Signal black and yellow stripes
Control unit

Standard lip 400 mm. 35 mm bevel. Whole rectangular lip for trucks with one-size load bed.

Wedge-shaped lip. 35 mm bevel. Whole, without segments. Such levelers are ideal for trucks with different-size load beds or in case a truck parks not in the center of the loading dock preventing truck damage.

Segmented leveler. 35 mm bevel. Has three segments. Folding of one or two side segments allows using the leveler with trucks whose load bed is narrower than the standard one. Applicable only with 6 000 kg capacity levelers.

Lip without bend. 35 mm bevel. Whole, without segments. Rectangular lip ideal for trucks with one-size load bed and loaders with low or very low clearance.

Parameter	Value	Notes
Load capacity, kg (kN)	6 000 (60); 10 000 (100)
Maximum point load, Н/mm²	1,3	6 mm top sheet
Maximum point load, Н/mm²	6.5	8 mm top sheet
Power, W	750	hydraulic pump electric drive
Supply voltage, V	380, 3 phase
Supply voltage, V	24
IP protection class	IP54
Preparation of steel surface before application of paints, class	Sa 2
Number of lifting cylinders, pcs.	1	2 (optional)
Hydraulic fluid	Mobil DTE10 EXCEL

Conduct routine inspections and maintenance of the dock leveler to ensure its safe and smooth operation.

Keep people and goods clear of working area while operating the dock leveler.

Keep overhead door fully open while operating the dock leveler.

Make sure the vehicle is properly parked against the dock bumpers. Chock the wheels if needed.

Do not drive on the leveler unless the lip is securely positioned on the truck bed and has a minimum of 100 mm overlap on its surface.

Ensure that the control unit location allows the operator to clearly see and control dock leveler operation.

Use dock levelers with 1,3 Н/mm² point load only with standard forklifts having inflatable wheels.

Use dock levelers with 6,5 Н/mm² point load with loading machinery having high point load, including electric stackers, pallet carriers, reach trucks, order picking stackers on polyurethane wheels.

Additional Information print

Lifting equipment: forklift truck (minimum load capacity — 35 kN, fork length — not less than 2 000 mm); crane (minimum load capacity — 20 kN).

Mounting equipment: welding machine (5–200 A); 3 mm welding electrodes.

Warranty print

DoorHan warrants the console dock leveler with hinged lip to operate properly for a period of 2 years from purchase date for retail and dealer orders.

New Products

New Product! Control unit is equipped with a plug to provide mains connection (optional).